get a quote

Tool Steel O1

CNC-Tool-Steel-Parts(1)

Material Type

Metal

Material Name

Tool Steel O1

Alternative Names

1.2510 | 100MnCrW4 | T31501

Process Compatibility

CNC Milling, CNC Turning

introduction

Tool Steel O1 in CNC Machining

tool steel O1 part

Tool steel O1 is an oil-hardening, non-deforming tool steel that belongs to the cold work tool steel group. It has high wear resistance, good dimensional stability, toughness, and machinability.

O1 tool steel has good machinability but may require slower speeds and feeds compared to some other tool steels. CNC machining of O1 steel often involves pre- or post-machining heat treatment. The material is typically supplied in an annealed condition and needs to be hardened for use in tool applications. The usual heat treatment involves austenitizing at a specific temperature, followed by quenching in oil to achieve the desired hardness. When machining O1, we use carbide inserts because of their hardness and wear resistance. We also use high-speed steel (HSS) tools for less demanding conditions.

We carefully select cutting tool geometry and coatings to enhance tool life and surface finish. We put adequate flood coolant and lubrication to dissipate heat and enhance tool longevity. We regularly monitor tool wear during machining and make adjustments to cutting speed, feed rate, and depth of cut as needed to preserve optimal tool performance. O1 tool steel generally yields a good surface finish when machined correctly. Depending on the application, post-machining operations such as grinding or additional heat treatment may be required to achieve the desired material properties.

Properties

Properties Table of Tool Steel O1

MECHANICAL PROPERTIES
Ultimate Tensile Strength  640-720 MPa
Yield Strength 400 MPa
Young's Modulus(Elasticity)  190 GPa
Elongation at Break  20%
Physical Properties
Magnetism Magnetic
Weldability Poor
Thermal Properties
Maximum Service Temperature 165-215°C
Thermal Expansion Coefficient 11.3-11.8 x 10^-6/°C
Thermal Conductivity 41.2-44.6 W/(m·°C)
Electrical Properties
Electrical Resistivity 24.5-30.2 μΩ*cm

TECHNOLOGY OVERVIEW

Basic Knowledge of Tool Steel O1

What is Tool Steel O1?

Tool steel O1 is a type of tool steel that hardens when exposed to oil and maintains its shape. It does not shrink during the hardening process, and its composition, including tungsten and higher chromium content, enhances wear resistance compared to other manganese grades.

O1 steel is known for its strength, hardness, and wear resistance. It comes in standard and flat ground stock, as well as drill rod forms.

Advantages of Tool Steel O1

Excellent wear resistance

Good toughness for impact resistance

High hardness for sharp cutting performance

Simple heat treatment process

Good dimensional stability during heat treatment

Versatile applications in cold work tooling, dies, punches, and knives

Ease of machining, contributing to cost savings

Good polishability for smooth surfaces

Applications of Tool Steel O1

Cutting knives

Dies for blanking and forming

Thread rolling dies

Injection molding dies

Woodworking chisels

Carving tools

Drawing and extrusion tools

Precision measuring tools

 

FAQ

Machining Tool Steel O1 Buying FAQ

Like many tool steels, O1 is prone to rusting if not properly cared for. Keeping the steel dry, clean, and coated with a rust inhibitor or oil is recommended to prevent rust. Regular maintenance and storage in a controlled environment can help mitigate the risk of rusting.
While O1 tool steel can be welded, it is not considered a readily weldable steel due to its high carbon content. The high carbon content makes it prone to cracking during welding. Preheating and post-weld heat treatment are often necessary to minimize the risk of cracking.
O1 tool steel is typically hardened through a process known as oil quenching. The general procedure involves heating the steel to a specific temperature range (typically around 1450-1600°F or 788-871°C), holding it at that temperature for a sufficient time to ensure uniformity, and then quenching it in oil. The oil quenching process helps achieve the desired hardness and toughness in O1 tool steel. Subsequently, the steel is usually tempered to reduce brittleness and achieve the desired balance of hardness and toughness.
O1 tool steel is an oil-hardening steel containing a higher alloy content, including chromium and tungsten. This makes O1 more wear-resistant and provides better hardening capabilities compared to W1. W1 tool steel, on the other hand, is a water-hardening steel with a simpler composition. It has a high carbon content and is used for applications where water quenching is preferred.

Other Materials

Stainless-Steel-CNC-Machined-Part(1)

Stainless Steel

DEK specializes in machining various types of stainless steel, providing you with top-notch custom stainless steel parts. We use advanced CNC lathes, 3-axis and 5-axis CNC milling machines and mature processing technology to make parts with tight tolerances up to +/- 0.005mm. We produce parts from simple to complex geometries for your project, and provide […]

More info about Stainless Steel
cnc-machined-mild-steel-part(1)

Mild Steel

Forging, welding, and machining mild steel are some of DEK’s expertise. Because of mild steel’s high malleability and ductility, it can be easily formed, bent, and stretched without breaking.

More info about Mild Steel
Alloy-Steel-Machined-Parts-CNC(1)

Alloy Steel

Alloy steel is a type of steel material whose properties are improved by adding other elements (such as chromium, nickel, molybdenum, vanadium, silicon and manganese) to the steel. DEK specializes in machining all types of alloy steel, providing you with high precision custom alloy steel parts. Our advanced equipment and machining technology allows us to […]

More info about Alloy Steel

Get An Accurate Quote For Your Next Projects

No matter your project is complicated or simple, no matter is metal or plastic, you will get an accurate quotation within 6 hours.

Get A Quote Today