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Titanium Grade 5

cnc-titanium-machined-part(1)

Material Type

Metal

Material Name

Titanium Grade 5

Alternative Names

R56400 | 3.7164 | Ti6Al4V

Process Compatibility

CNC Milling, CNC Turning

introduction

Titanium Grade 5 in CNC Machining

Titanium Grade 5, also known as Ti-6Al-4V, is a popular titanium alloy with an excellent combination of strength, corrosion resistance, and low weight.

It's a strong alloy with a two-phase structure (α+β) where aluminum stabilizes the alpha phase, and vanadium stabilizes the beta phase. This alloy suits various conditions, including cryogenic temperatures up to 800°F (427°C). When machining Grade 5 titanium, it shares similarities with austenitic stainless steels. Titanium has low thermal conductivity and tends to absorb heat during machining. Therefore, we use cutting tools with proper heat resistance, like carbide tools with a high-speed steel or ceramic coating. Titanium Grade 5 requires lower cutting speeds than other metals, and we ensure the right balance between cutting speed and feed rate for efficient machining. This material is commonly welded using gas tungsten arc welding, but gas metal arc welding is suitable for thicker sections. Other welding methods, such as plasma arc welding, spot welding, electron beam, laser beam, resistance welding, and diffusion welding, can also be used.

To enhance its properties, titanium grade 5 can undergo various treatments, including mill annealing, solution treatment, and aging. Stress relieving is applied to formed and welded parts, while beta annealing improves the alloy's strength. Anodizing, specifically sulfuric anodizing, can enhance strength by increasing the oxide layer thickness and also change the metal's color. These treatments provide additional options for improving the performance and appearance of titanium components. Use titanium only when its unique properties, like strength per unit mass, are important. Be aware that machining small pockets in titanium can be costly due to the need for specialized tools, and cooling clearance is essential to prevent tool overheating. We follow the guideline of using a tool up to 70% of the pocket diameter.

Properties

Properties Table of Titanium Grade 5

MECHANICAL PROPERTIES
Ultimate Tensile Strength 920-1000 MPa
Yield Strength 830-880 MPa
Young's Modulus(Elasticity) 113.8 GPa
Elongation at Break 9-11%
Hardness 334 HB
Physical Property
Corrosion Resistance Very High
Magnetism Low
Thermal Property
Maximum Service Temperature ~600°C
Thermal Expansion Coefficient ~8.6 x 10^-6/°C
Thermal Conductivity 6.7 W/(m·°C)
Electrical Property
Electrical Resistivity ~0.000056 Ω*cm

TECHNOLOGY OVERVIEW

Basic Knowledge of Titanium Grade 5

What is Titanium Grade 5?

Grade 5 titanium is a widely used alpha-beta alloy known as "workhorse alloy." It is composed of 90% titanium, 6% aluminum, and 4% vanadium. It has higher tensile strength and yield point compared to pure titanium.

This popular titanium alloy is also known for its easy shaping when heated and its ability to be welded. It resists corrosion from saltwater, marine conditions, and various corrosive substances at temperatures below 300 °C. Grade 5 titanium is commonly used in the medical industry due to its biocompatibility and its ability to undergo precipitation hardening.

Advantages of Titanium Grade 5

High strength-to-weight ratio

Excellent corrosion resistance

Good fatigue strength

Biocompatible

High temperature resistance

Low thermal expansion

Good formability and weldability

Ductile and durable

Applications of Titanium Grade 5

Aerospace components (airframes, landing gear, engine parts)

Medical implants (dental implants, joint replacements)

Marine equipment (propeller shafts, hulls)

Automotive components (valves, connecting rods, exhaust systems)

Chemical processing equipment (reaction vessels, heat exchangers)

Oil and gas industry equipment (offshore platforms, downhole equipment)

Biomedical instruments (surgical instruments, devices)

Automotive racing components (suspension components, exhaust systems)

FAQ

Machining Titanium Grade 5 Buying FAQ

The processing of Grade 5 titanium involves complex manufacturing techniques and specialized equipment, contributing to its higher production costs. Additionally, titanium is a relatively rare and challenging material to extract and refine, adding to its overall cost.
Grade 2 titanium is commercially pure and offers excellent corrosion resistance. On the other hand, Grade 5 titanium is an alloy with superior strength.
Yes, Grade 5 titanium is generally stronger than many types of steel, especially in its strength-to-weight ratio. It’s lightweight and strong.
Grade 5 titanium is an excellent choice for jewelry, especially for those who prefer lightweight and durable materials. It is hypoallergenic, corrosion-resistant, and has a distinctive greyish-silver appearance. Jewelers often use Grade 5 titanium for rings, bracelets, and other accessories due to its strength and resistance to tarnish. Additionally, its biocompatibility makes it suitable for people with sensitive skin.
While Grade 5 titanium is highly durable, it is not completely scratch-proof. Like any metal, it can develop surface scratches over time, especially when exposed to abrasive materials or harsh conditions. Regular care can help minimize the appearance of scratches.

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