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Machining Mild Steel
Forging, welding, and machining mild steel are some of DEK’s expertise. Because of mild steel’s high malleability and ductility, it can be easily formed, bent, and stretched without breaking.
introduction
Easily Form Shapes, with Mild Steel
CNC machining of mild steel involves using the latest and most advanced machines of DEK to shape and cut mild steel components precisely.
Starting with a digital design, the process includes securing the steel workpiece on the CNC machine, selecting appropriate tools, and creating a CNC program that guides the machine's movements. Operations like milling, turning, and drilling are done to shape the part, with ongoing quality checks to ensure accuracy. The choice of cutting parameters influences the surface finish, and after machining, the components may undergo deburring and finishing. The final parts are inspected for quality before being used in various industries.
Mild Steel Material List
Carbon Steel 1215
Carbon Steel 1215 is a type of CNC steel known for its chemical composition containing sulfur, iron, phosphorous, carbon, and manganese.
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Carbon Steel 12L14
Carbon Steel 12L14 is a type of carbon steel with improved machinability. It is also known as "Free Machining Steel” and the fastest machining bar product.
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Mild Steel 1018
Mild Steel 1018, known as low-carbon steel, can be easily drilled, turned, milled, and tapped.
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Mild Steel 1045
Mild steel 1045 is a medium carbon steel with about 0.45% carbon content. It has good strength, toughness, and wear resistance.
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Mild Steel A36
Mild steel A36 is a popular type of structural steel in manufacturing and machining because it is easy to work with and cost-effective.
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Mild Steel S235JR
Mild Steel S235JR is a low-carbon structural steel with good weldability and machinability.
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Mild Steel S275JR
Mild steel S275JR is a non-alloy structural steel commonly delivered in hot-rolled or plate form. As a low-carbon steel, it offers moderate strength, good machinability, and ductility.
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Mild Steel S355J2
Mild Steel S355J2 is a low-carbon structural steel with excellent weldability and machinability.
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TECHNOLOGY OVERVIEW
Mild Steel in CNC Machining
What is Mild Steel?
Mild steel, also known as low-carbon steel, contains a relatively low percentage of carbon (around 0.05-0.25%). This makes it softer and more ductile compared to higher carbon steels. It typically consists of iron and small amounts of manganese, sulfur, phosphorus, and other elements. Key characteristics of mild steel include its moderate strength, affordability, weldability, machinability, and formability.
Mild steel is often used to create structural elements, such as beams and columns, as well as in the production of sheet metal, pipes, and wires. It can undergo various fabrication processes like welding, bending, and cutting. However, mild steel is susceptible to corrosion, so protective coatings or treatments are applied in certain applications to enhance its durability.
Advantages of Mild Steel
- Cost-effective
- Versatile
- Ductile
- Easily machinable
- Recyclable
- Good strength-to-weight ratio
Applications of Mild Steel
- Automobile chassis
- Storage tanks
- Pipes and tubing
- Nails and screws
- Appliances
- Structural components in buildings
- Agricultural equipment
FAQ
Machining Mild Steel Buying FAQ
Mild steel is not categorized as exceptionally strong when compared to high-strength steel alloys like tool steel or alloy steel. The lower carbon content contributes to its malleability and ease of fabrication.
Yes, mild steel is susceptible to rusting. The presence of iron and the lack of protective elements make it prone to corrosion, especially in environments with moisture and oxygen. To prevent rust, coatings or treatments such as galvanization are often applied.
Mild steel is durable and can withstand a range of mechanical stresses. However, under extreme loads or impacts, it can break. The specific conditions leading to breakage depend on factors like thickness, temperature, and the nature of the applied force.
Mild steel is not considered bulletproof. Bulletproofing requires materials with specific properties like high hardness, strength, and energy-absorbing capabilities. Steel alloys used for ballistic protection, such as AR500 or AR550, are significantly harder and tougher than mild steel to resist penetration from bullets effectively.
Other Materials
Brass
Brass is an alloy of copper and zinc, DEK offers comprehensive CNC machining brass services, from prototype to mass production, providing you with high precision customized brass parts. With advanced equipment and skilled technology, we can achieve tight tolerances of +/- 0.005mm with delivery as fast as 3 days!
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Aluminum
Aluminum is one of the most commonly used metals in the world because of its excellent strength-to-weight ratio, low cost, and recyclability.
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Alloy Steel
Alloy steel is a type of steel material whose properties are improved by adding other elements (such as chromium, nickel, molybdenum, vanadium, silicon and manganese) to the steel. DEK specializes in machining all types of alloy steel, providing you with high precision custom alloy steel parts. Our advanced equipment and machining technology allows us to […]
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